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    SMARTSPLICER

    The SMARTSPLICER™ is an advanced laser fusion splicing and glass processing system, ideal for producing high-power and sensitive photonic components. It features a powerful, clean laser heat source, allowing for contamination-free glass shaping with minimal maintenance and no need for consumables like process gas, filaments, or electrodes.

    Overview

    The SMARTSPLICER™ is an advanced laser fusion splicing and glass processing system, ideal for producing high-power and sensitive photonic components. It features a powerful, clean laser heat source, allowing for contamination-free glass shaping with minimal maintenance and no need for consumables like process gas, filaments, or electrodes.

    Key Features

    • Axicon Splicing™ Technology: Patent-pending optical beam shaping technology for uniform and precise annular laser power distribution.
    • Versatile Operation: Capable of splicing cladding diameters up to 2.5 mm, with vertical (Gravity Splicing™) and horizontal operation options.
    • Consumable-Free: No need for process gas, filaments, or electrodes.
    • User-Friendly Design: Includes intelligent tool holders, a new viewing window for process observation, and autofocus cameras for minimal operator involvement.
    • Advanced Monitoring: Dual camera views allow one monitor to control the process while the other monitors it.
    • Reliable and Clean Splicing: Ensures contamination-free splicing with high mechanical strength.
    • High Process Reproducibility: Offers real-time process control for consistent results.
    • Maintenance-Free: No calibration or maintenance required for the heat source.
    • Wide Splicing Range: Supports single or multiple fibers, with end cap splicing up to 60+ mm in diameter and fiber-to-fiber splicing for cladding diameters from 125 μm to 2.5 mm.
    • PC-Based Control: Features a real-time controller with a Windows interface for easy recording, control, and export of process data.
    • Support for Fiber Arrays: Capable of splicing fiber arrays and thin fibers with large end caps.

    Specification

     

    Specification Details
    Heating Source Ring-shaped CO2 laser beam
    Laser Safety Emergency laser cut-off; Class 1 laser system; Optionally configured to Class 4
    Laser Beam Shaping Laser ring focus and diameter directly controllable by operator
    Laser Beam Control High power stability; Optional feedback system can be equipped
    Applicable Fiber Diameter 80 μm to 2500 μm
    Typical Splice Loss < 0.1 dB
    Typical Splice Strength Same as original material
    Applicable End Cap Diameter 1 to 60+ mm
    Cameras Two side view cameras for alignment processes; Field of view: 2.68 mm horizontal & 3.56 mm vertical; Optional bottom view camera for end cap alignment; Optional end view camera for PM and PCF fiber alignment
    Measurement Capabilities Measurement of processes and final component with cameras; Force sensors for process control; Optional additional measurement equipment
    Tool Holders NYFORS fiber holders (optional); End cap holders (optional); Rotators for PM and PCF fibers (optional)
    X/Y Stage Resolution 0.02 μm
    Maximum Z Travel Length 180+ mm
    Z Travel Resolution 0.4 μm (optional 0.025 μm)
    Maximum Taper Ratio 1:10
    Taper Speed Typically 2 mm/s
    Device Control Complete control with built-in computer and specialized software; USB connection; optional network capabilities; optional PCI-express cards
    Electric Power 100 – 240 V AC

    Applications

    • PCF, Hollow core, Multi core fibers, LMA.
    • AR-coated fibers and end caps.
    • Beam delivery splicing / coupling.
    • High power applications.
    • Fiber lasers and amplifier manufacturing.
    • Diode lasers.
    • Industrial, R&D, Scientific, Astronomy, Optical metrology,Photonics, Medical, Telecom.
    • Quantum technology, Directed Energy.
    • Laser material processing.

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    info@trokutsolutions.com

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